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Subsea EngineeringSubsea Structural Repair

Underwater Grouting and Void Filling for Subsea Structures

What is Subsea Grouting & Void Filling?

KCC provides subsea grouting and void filling services to restore structural integrity beneath marine foundations, around pipeline supports, and within deteriorated concrete marine structures. Voids beneath jetty pile caps, scour holes under seawall toes, and annular spaces around pipeline casings are filled with cementitious or resin grout injected under diver supervision.

Grout is delivered through pre-installed injection ports or through hoses held in position by divers, with vent ports confirming grout travel and void filling. For large voids, tremie concrete placement is used in preference to grout. Post-grouting inspection by diver confirms fill and identifies any residual voids requiring secondary injection.

Compliance: Grout mix design and injection procedures follow BS EN 12715 (Execution of Special Geotechnical Works — Grouting). Diving operations comply with IMCA D 045 and HSE Diving at Work Regulations 1997.

What's Included

  • Void detection survey — visual inspection and probing by divers
  • Injection port installation and grout delivery system setup
  • Cementitious and resin grout injection under diver supervision
  • Vent port monitoring to confirm void fill
  • Tremie concrete placement for large voids
  • Post-grouting inspection and secondary injection
  • Scour hole filling and seabed reinstatement
  • As-built documentation and grout volume records

Why This Matters

Voids beneath marine foundations and around pipeline supports are a leading cause of progressive structural failure. Early grouting intervention arrests deterioration and restores load-carrying capacity at a fraction of the cost of structural replacement.

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IMCA ADCI HSE HKCP

IMCA · ADCI · HSE · HKCP Compliant

All diving operations conducted to IMCA, ADCI, HSE & HKCP standards

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